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HydroDrill™ Tube Cleaning System

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Designed to solve the most difficult deposit problems, Conco HydroDrills combine powerful rotary tube cleaning action with a 7.6 to 11.4 LPM water flush to clear even completely blocked tubes. They are ideal for cleaning all types of heat exchangers including chillers, oil coolers, condensers and process manufacturing tubes.

Conco offers two versions of the HydroDrill, the Dominator and the Mitee Mouse II. The Dominator is our large heavy-duty unit.
It is powered by compressed air and a booster pump delivering 17.2 BAR at a minimum of 70 LPM  (121 LPM) recommended and is designed to clean tubes from 13 mm to 70 mm O.D. The
Mitee Mouse II is a hand held unit, powered by compressed
air and water, and is designed to clean tubes from 13 mm to
70 mm O.D.

Both the Dominator and the Mitee Mouse II are easy to set up and operate. HydroDrill tube cleaning is fast and efficient. A 6 m
long tube can be cleared of hard deposits inonly 30 to 90 seconds. A heavily fouled or even a completely blocked tube can be easily restored to its original I.D. in a single pass. Cleaning with HydroDrill brushes can restore a tube’s interior to as-new condition.
HydroDrills are used to remove hard tough
deposits including:
•  Coke­­­    •  Calcium    •  Sulfur    •  Bauxite
•  Alumina    •  Asphalt    •  Oxides    •  Polymers

How They Work
A HydroDrill uses a brush or drill bit mounted to the tip of a rotating Kelly Rod or Extension Rod and a water flush to remove debris. As the rod rotates, the unit pumps water through the rod to weep holes in the cleaning tool, flushing away hardened deposits as they are loosened.

Safe On Tubes
The HydroDrill system is designed for maximum cleaning effectiveness with no tube damage. Drill bits are sized to be 0.127 mm below the minimum tube I.D. They feature long shanks to ensure that the axis of the bit and the axis of the tube are in complete alignment. Furthermore, the bits are designed with carbide tips on the leading edge only and rounded corners to ensure no sharp edges directly impact the tube wall. The drill also rides on a thin layer of water for lubricating bearing surfaces between the bit and the tube. HydroDrills have been used repeatedly to clean process fouling on some heat exchangers over 1,000 times – with no tube damage or degradation!

Features
•  Air and water powered (no electricity required)
•  Heavy-duty construction
•  Custom length Kelly Rods (Dominator) and sectional Extension
    Rod design (Mitee Mouse II) for extending shaft length
•  Interchangeable brushes and drill bits
•  Air and water hose available in 7.5 m and 15 m lengths
•  Hand lever activation
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Mitee Mouse II HydroDrill Tube Cleaning System

Specifications

Motor Power:  0.6 KW
Air Requirements:  Minimum 6.2 BAR at 37.4 CMH
Water Requirements:  Minimum 1.7 BAR at 76 LPM
Water Flush at Drill Tip:  7.6 to 11.4 LPM
Flexible Shaft Speed:  5,000 RPM,
Free Spinning 6,000 RPM
Air and Water Hose:  19 mm with Chicago quick connect fittings
Dimensions: 28 cm high x 18 cm wide x 36 cm deep
Weight:  4.5 kg net dry

Note: See below for Extension Rods, brushes and drill bits.

GLMM  Mitee Mouse II HydroDrill Tube Cleaning System including hand held drill unit with drive cone and rod,
eight 0.9 m Extension Rods, eight sub connectors,
two sub adaptors, 19 mm x 2 m air hose with oiler
and tool box

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Dominator HydroDrill Tube Cleaning System

Specifications
Motor Power:  0.7 kW
Air Requirements:  Minimum 5.5 BAR at 112 CMH
Water Requirements:  Minimum 17.2 BAR at 76 LPM
Water Flush at Drill Tip:  7.6 to 11.4 LPM
Flexible Shaft Speed:  1,200 RPM, Free Spinning 2,400 RPM
Air and Water Hose:  19 mm (3/4") with Chicago quick connect fittings
Packaged and Ready for Shipment – Crate Dimensions:
60 cm high x 60 cm wide x drill length + 0.6 m deep
Crate Weight:  544 kg net dry

Note: Front and rear stand required for horizontal operation.
Note: A 3.7 kW “Terminator” option is available for the toughest deposits on tubes larger than 29 mm O.D. only. 
All components are the same with the exception of the
3.7 kW “Terminator” drive.
Note: Pumping system not included, call for pump options.
Note: See below for Kelly Rods, brushes and drill bits.


GLDR-DOM  Dominator HydroDrill Tube Cleaning System including barrel assembly complete with dual or single motor drive and one Kelly Rod, support mast complete with adjustable A-arms, filter lubricator assembly and foot pedal assembly


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Extension Rods for the Mitee Mouse II
Conco Extension Rods are a round heavy wall metal tubes available in 0.9 or 1.8 m lengths that are connected to extend the reach of the drill. They are coupled together using Kelly Connectors. Extension Rods are available in 8 mm (1/4 – 28 female thread), 11 mm (5/16 – 24 female thread) and 13 mm
(3/8 – 24 female thread).

GLMM-EXT  Extension Rod


Kelly Rods for the Dominator
Conco Kelly Rods are long square metal tubes available in various lengths custom ordered to suit the HydroDrill and heat exchanger tubing to be cleaned. They are available in 8 mm (1/4 – 28 female thread), 10 mm (5/16 –24 female thread) and 13 mm (3/8 – 24 female thread).

GLHD-ASSY-KR33  Kelly Rod
Kelly Subs and Connectors
Made with both male and female threads Kelly Subs are used to adapt drill bits and brushes to both Kelly Rods and Extension Rods. To preserve the female threads on the rods it is recommended to use the hardened subs. Kelly Subs can also be used to adapt to various drill bit threads. Kelly Connectors are used to connect a short extension onto a Kelly Rod and also to connect the Extension Rods of the Mitee Mouse II
GLKELLY-SUB  Kelly Sub
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GLKELLY-CON  Kelly Connector
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Brushes
HydroDrill brushes feature weep holes to allow the water flush to pass from the Kelly Rod or Extension Rod into the tube to flush away deposits. They are used to polish tube surfaces smooth and help keep deposits from adhering during operation. The result is extended operation between cleanings and enhanced equipment reliability. Nylon Brushes are used for removal of biofouling or thin silt like
deposits on all tube surfaces. Brass Brushes are ideal for removal of thin soft deposits or for high speed polishing of copper tube materials. Only use Stainless Steel Brush on hard tube materials for removing all types of soft tube deposits, stronger cleaning ability and durability.

Note: Custom sizes available.
Note: Brushes should be equal to or 2 mm (1/16") smaller than tube I.D.

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GLBRNYL  Nylon Brushes
available in sizes ranging from
19 mm x 12 to 51 mm x 12

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GLBRBRA  Brass Brushes
available in sizes ranging from
19 mm x 12 to 51 mm x 12

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GLBRQ  Stainless Steel Brushes
available in sizes ranging from
19 mm x 12 to 51 mm x 12

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Twist Bits
Got a completely blocked tube? Conco has your solution. Our line of Twist Bits power through blockages quickly. They feature a wide, flat blade with optimum flushing volume for deposit removal.

GLBTTW  Twist Bits, available in sizes
ranging from 16 mm x 12 to 38 mm x 21

Note: Additional Sizes available.
Bit should be 0.127 mm smaller
than tube I.D.


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Red Witch Bits
Conco Red Witch Bits are ideal for removing thin and thick wall scale. They are the preferred bit for copper based tubes because of the excellent water
barrier maintained between the bit and the tube.

GLBTRW  Red Witch Bits, available
in sizes ranging from 13 mm x 18 to
25.4 mm x 18

Note: Additional Sizes available.
Bit should be 0.127 mm smaller
than tube I.D.


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Klaw Bits
Our line of Klaw Bits are only for use
in tubes with O.D.’s of 32 mm or larger. They offer excellent flushing action for large tubes that have thick wall scale or are completely blocked.

GLBTKL  Klaw Bits, available in sizes
ranging from 32 mm x 12 to 70 mm x 12

Note: Additional Sizes available.
Bit should be 0.127 mm smaller
than tube I.D.


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