Excaliber™ Pneumatic Flex Drive Tube Cleaning System
Built ProSeries™ tough, the Excaliber Flex Drive Tube Cleaning System incorporates rotary tube cleaning action with a water flush to remove tough deposits in condenser and heat exchanger tubes from 10 to 38 mm O.D. No electricity is required. This powerful unit uses only plant air and water to operate and is safe to use in any location. Shaft rotation and water flow are
controlled by a simple foot pedal. The system is very easy to use and only minimum training is required. At the heart of the Excaliber is a robust 3.9 kW air powered motor that drives a flexible shaft at speeds up to 2,500 RPM. Armed with the proper brush, the unit will scour off deposits and flush tubes clean in a single, efficient operation. Excaliber can be configured to tackle almost any job. With a wide range of brushes for soft and hard deposits, the Excaliber is an extremely versatile tube cleaning system. The Excaliber is ideal for cleaning: • Lube Oil Coolers • Excitor Coolers • Hydrogen Coolers • Seal Oil Coolers • Stator Coolers |
How It Works
The Excaliber Flex Shaft Tube Cleaner uses a brush mounted to the tip of a flexible shaft, rotating at up to 2,500 RPM, and a water flush to remove debris. As the flexible shaft rotates, the unit pumps water through the shaft casing to the cleaning tool, flushing away deposits as they are loosened. Features • Air Powered, no electricity required • Stainless steel and aluminum construction • Adjustable speed and torque control • Flexible shafts, up to 18 m long • Interchangeable brushes • Air and water hose available in 7.5 and 15 m lengths • Foot pedal activation Specifications Motor Power: 3.9 kW Air Requirements: Minimum 4.1 BAR at 144 CMH, Maximum 6.9 BAR at 279 CMH Water Requirements: Minimum 2.1 BAR at 11.4 LPM, Recommended 3.4 BAR at 18.9 LPM, Maximum 8.6 BAR at 26.5 LPM Flexible Shaft Speed and Torque: Adjustable, 300 RPM at 21 N m to 2,500 RPM at 15 N m Air and Water Hoses: 19 mm with Chicago quick connect fittings Dimensions: 25 cm high x 66 cm wide x 20 cm deep Weight: 26 kg net dry P2000XCAL Excaliber Pneumatic Flex Drive Tube Cleaning System including foot pedal with quick connect air fitting
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Flexible Shafts
No matter what type of condenser or heat exchanger tubes you are cleaning, Conco has the flexible shaft to match your application. Our shafts feature an abrasion resistant nylon casing to with stand harsh industrial environments, an internally lubricated shaft insert to reduce friction and a galvanized spring steel core with multiple counter rotated windings for long life. All shafts are equipped with a metal nut to provide a secure connection to the Excaliber and a strain relief sleeve molded with variable thickness to provide a gradual radial bend to help prevent breakage. A shaft stop can be positioned anywhere along the shaft to let you know when the end of the tube has been reached. Custom shafts are available for dry and high temperature applications. |
SAFLXSHNY Flexible Shafts – Nylon Casing
Shaft O.D. Tube I.D. Length Thread 6 mm (1/4") 7 to 11 mm 4.5 m 8-32 F 10 mm (3/8") 11 to 16 mm 7.5 m 1/4-28 F 10 mm (3/8") 11 to 16 mm 13.5 m 1/4-28 F 10 mm (3/8") 11 to 16 mm 18 m 1/4-28 F 13 mm (1/2") 16 to 32 mm 7.5 m 1/4-28 F 13 mm (1/2") 16 to 32 mm 13.5 m 1/4-28 F 13 mm (1/2") 16 to 32 mm 18 m 1/4-28 F 14 mm (9/16") 17 to 32 mm 7.5 m 1/4-28 F 14 mm (9/16") 17 to 32 mm 13.5 m 1/4-28 F 14 mm (9/16") 17 to 32 mm 18 m 1/4-28 F 19 mm (3/4") 32 to 38 mm 7.5 m 1/4-28 F 19 mm (3/4") 32 to 38 mm 10.7 m 1/4-28 F 19 mm (3/4") 32 to 38 mm 18 m 1/4-28 F Note: Couplings available to connect brushes with mismatched threads. |
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Brushes
Always match the brush material to the tube material and deposit. Use Nylon Brushes for soft deposits in any tube and Brass Brushes for deposits on copper or brass tube materials. Only use Stainless Steel Brushes for deposits on materials such as carbon steel, stainless steel and titanium. Use Spin-Grit Brushes to clean and polish the lands and groves of enhanced tubes. SABRNY Nylon Brushes
Brush Size Thread Brush Size Thread 8 mm 8-32 M 18 mm 1/4-28 M 10 mm 8-32 M 19 mm 1/4-28 M 11 mm 1/4-28 M 21 mm 1/4-28 M 13 mm 1/4-28 M 22 mm 1/4-28 M 14 mm 1/4-28 M 24 mm 1/4-28 M 16 mm 1/4-28 M 25.4 mm 1/4-28 M |
SABRBR Brass Brushes
Brush Size Thread Brush Size Thread 8 mm 8-32 M 18 mm 1/4-28 M 10 mm 8-32 M 19 mm 1/4-28 M 11 mm 1/4-28 M 21 mm 1/4-28 M 13 mm 1/4-28 M 22 mm 1/4-28 M 14 mm 1/4-28 M 24 mm 1/4-28 M 16 mm 1/4-28 M 25.4 mm 1/4-28 M SABRSS Stainless Steel Brushes
Brush Size Thread Brush Size Thread 8 mm 8-32 M 18 mm 1/4-28 M 10 mm 8-32 M 19 mm 1/4-28 M 11 mm 1/4-28 M 21 mm 1/4-28 M 13 mm 1/4-28 M 22 mm 1/4-28 M 14 mm 1/4-28 M 24 mm 1/4-28 M 16 mm 1/4-28 M 25.4 mm 1/4-28 M SABRSG Spin-Grit Brushes
Brush Size Thread Brush Size Thread 13 mm 1/4-28 M 19 mm 1/4-28 M 25.4 mm 1/4-28 M 32 mm 1/4-28 M |
Note: Brushes should be equal to or 2 mm smaller than tube I.D.
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Air/Water Hoses
Made of abrasion resistant, industrial grade red rubber, Conco air/water hoses are designed for harsh environments. These heavy-duty hoses feature galvanized steel Chicago fittings fordurability and quick, easy connection to Conco equipment.
They have a 19 mm I.D. for ideal flow and are available in 7.5 and 15 m lengths.
Conco air/water hoses are for use with the Excaliber Pneumatic Flex Drive System,
and the HydroDrill™ Dominator and Mitee Mouse II units.
P2000XCAL-HOSE-25 Air/Water Hose 19 mm x 7.5 m with quick connect Chicago fittings
P2000XCAL-HOSE-50 Air/Water Hose 19 mm x 15 m (3/4" x 50') with quick connect Chicago fittings
Made of abrasion resistant, industrial grade red rubber, Conco air/water hoses are designed for harsh environments. These heavy-duty hoses feature galvanized steel Chicago fittings fordurability and quick, easy connection to Conco equipment.
They have a 19 mm I.D. for ideal flow and are available in 7.5 and 15 m lengths.
Conco air/water hoses are for use with the Excaliber Pneumatic Flex Drive System,
and the HydroDrill™ Dominator and Mitee Mouse II units.
P2000XCAL-HOSE-25 Air/Water Hose 19 mm x 7.5 m with quick connect Chicago fittings
P2000XCAL-HOSE-50 Air/Water Hose 19 mm x 15 m (3/4" x 50') with quick connect Chicago fittings
